My PhD dissertation.
1*#align(center)[#smallcaps[@molecularly-shielded-on-demand-ultrasound-cured-polymer-networks[Chapter]]]*
2= #smallcaps[Molecularly shielded, on-demand, ultrasound-cured polymer networks]
3<molecularly-shielded-on-demand-ultrasound-cured-polymer-networks>
4Reprinted (adapted) with permission from Lorenzana, A. A. _et al._
5Molecularly Shielded, On-Demand, Ultrasound-Cured Polymer Networks.
6#emph[Macromolecules] #strong[57], 6465--6473 (2024). Copyright 2024
7American Chemical Society.
8
9== Abstract
10<abstract>
11Networks formed from polymers can range from soft hydrogels to ultrahard
12protective coatings, making them useful for a wide range of applications
13from cell culture to highly bonded adhesives. Polymer networks are
14commonly crosslinked _via_ heat or high energy light, and recently
15mechanical force has also been used to induce the formation of
16crosslinks in pre-existing networks. Here, I demonstrate a new strategy
17to use mechanical deformation and ultrasound to induce liquid-to-solid
18crosslinking. I synthesized graft copolymers with large poly(ethylene
19glycol) (PEG) side-chains acting as molecular shielding groups to
20protect otherwise highly reactive epoxide group. Solutions of highly
21shielded polymers could remain as a liquid solution when left
22undisturbed, and I could initiate gelation of these solutions with
23ultrasound in 20 seconds. These ultrasound-sensitive polymers are
24particularly useful in light and heat sensitive applications, and where
25precise control over the gelation time is required.
26
27== Introduction
28<introduction>
29Polymer networks can be crosslinked _via_ permanent covalent bonds.
30Polymer networks can include super-soft hydrogels that mimic human
31tissue,@rimmer2007 protective ultra-hard coatings,@villani2015 and
32highly bonded adhesives.@wang2018 Highly crosslinked lightweight
33networks, such as those formed with epoxide, are crucial in industrial
34applications like transportation, where reducing vehicle weight improves
35passenger safety and reduces harmful greenhouse gas emissions. The
36process of crosslinking or "curing" polymers is typically accomplished
37via a) mixing, b) heat, c) high energy light, or d) electron
38beams.@frounchi2006 Heat and light are popular routes, as they
39facilitate curing on-demand, allowing liquid application to a substrate.
40However, light and heat are not always feasible, as light cannot pass
41through opaque materials, and heat can damage delicate or flammable
42substrates. Electron beams are also popular industrially due to their
43high energy efficiency and excellent uniformity, however transmittance
44through metals can be challenging.
45
46Alternatively, natural polymers (e.g. peptides, saccharides, nucleic
47acids), can form networks in response to temperature, light, and
48solvents by partially unfolding, thus exposing previously buried, or
49"cryptic", binding sites. Of particular interest to us, these cryptic
50binding sites can also be revealed in response to a mechanical
51stimulus.@brown2009@bu2012 For example, fibronectin will dynamically
52unfold and polymerize into fibrils in response to cell-generated
53forces.@gee2008@smith2007@oberhauser2002 In contrast, synthetic polymers
54commonly weaken or even rupture under force.@kuijpers2004
55
56Inspired by the unfolding triggered crosslinking of proteins like
57fibronectin, I sought to develop a new method of installing
58mechanosensitivity within synthetic polymer networks. Recently, we
59developed organogels@tran2017 and hydrogels@sonu2023 with
60mechano-responsive properties, both based on preformed diacrylate
61crosslinks with reactive pendent thiols for post-polymerization
62crosslinking. Both systems begin as a crosslinked network and respond to
63compression, strengthening several hundreds of kPa in elastic modulus
64over repeated cycles. The mechanosensitivity results from long PEG
65molecular shielding groups grafted to the polymer backbone, which
66prevent the reactive thiol groups from crosslinking until compression
67brings them together.
68
69To date, the most successful method of creating synthetic
70mechanosensitive polymers that undergo liquid-to-solid transition is by
71inserting weak bonds, "mechanophores," within polymer chains that are
72converted to an active intermediate in response to force, capable of
73strengthening the material.@ramirez2013@lenhardt2015@hickenboth2007
74Still other approaches to designing force-sensitive materials involve
75the design of small molecules with several ways of participating in
76intermolecular interactions such as hydrogen bonding, π--π stacking, and
77van der Waals forces. Peptide-based isomers functionalized with
78cholesterol and napthalic groups have been shown to create micellar
79assemblies that undergo a gel-gel transition with the application of
80ultrasound.@yu2010 This work, in contrast, uses the shielding group
81concept, starting with uncrosslinked, shielded polymers that can undergo
82a rapid liquid-to-solid transition upon application of force. To
83accomplish this, graft polymers bearing reactive epoxide@vidil2016
84groups are mixed with small molecule amine/thiol crosslinkers.
85Ultrasonic irradiation is used to apply high strain rates to the
86shielded polymers. Straining of the graft polymers overcomes their
87steric barrier to interaction with the small molecule crosslinkers,
88facilitating a reaction, that rapidly strengthens the material. The
89resultant materials achieve elastic modulus values comparable to ultra
90hard commercial epoxy coatings. I anticipate that these shielded
91polymers will be useful as extremely hard and solvent-resistant coatings
92and as adhesives that can be cured by focusing ultrasound through the
93surfaces the adhesive is bound to.
94
95== Materials and methods
96<materials-and-methods>
97=== Chemical and polymer sourcing
98<chemical-and-polymer-sourcing>
99Materials were purchased from Sigma-Aldrich unless otherwise mentioned.
100(500 g/mol and 950 g/mol, PEGMA500 and respectively), glycidyl
101methacrylate (97%, GMA), and 2-methoxyethyl methacrylate (99%, MEMA)
102were passed through a column of neutral alumina to remove inhibitors
103before use. 2,2′-(Ethylenedioxy)diethanethiol (95%, EDT), ethylene
104diamine (99%, EDA), (99%, PPB), (98%, CPA), and
1052-(azo(1-cyano-1-methylethyl))-2-methylpropane nitrile (98%, AIBN),
1061-butanol (99.9%, BuOH), 1,4-dioxane (99%, dioxane),
107N,N-dimethylformamide (99.8%, DMF) were used as received. Diethyl ether
108(99%, ether), lithium hydroxide monohydrate (98.5%, LiOH), and
109acetonitrile (99%, MeCN) were purchased from Fisher Chemical and used as
110received. Basic alumina 60-325 mesh was purchased from Fisher Scientific
111and used as received.
112
113=== Representative polymer synthesis
114<representative-polymer-synthesis>
115Poly(GMA_-co-_PEGMA) and poly(GMA_-co-_MEMA) of all molar ratios and degree
116of polymerization (DP) were synthesized by reversible
117addition-fragmentation chain transfer (RAFT) polymerization. The
118targeted monomer ratios and DP are described in @shieldedpolymerstab. Each reaction was fed 0.01 moles of monomer total.
119For example, 0.71 g (0.005 mol) GMA, 0.72 g (0.005 mol) MEMA, 0.0559 g
120CPA (0.2 mmol), 6.6 mg AIBN (0.04 mmol) (\[50\]:\[1\]:\[0.2\]
121\[M\]:\[CTA\]:\[I\], where \[M\]:\[CTA\] defines the DP), 4 mL of
1221,4-dioxane, and a stir bar were added to a 20 mL scintillation vial.
123The vial was sealed with a rubber septum and the solution was purged
124with N2 (g) for $tilde.op$20-30 min in an ice bath to prevent solvent
125and monomer evaporation (PEGMA solutions were bubbled in cool water to
126prevent PEG crystallization). Subsequently, the vial was placed in a
127thermostated aluminum reaction block at 60 °C on top of a magnetic
128stir/hot plate. The reaction was left to stir overnight, yielding a
129viscous liquid. The solution was removed from heat and exposed to air to
130terminate the polymerization. The solution was precipitated into cold
131(-20 °C) ether, the solid washed twice more with cold ether, and dried
132at 0.01 mbar overnight.
133
134=== Polymer characterization
135<polymer-characterization>
136Polymer DP and the comonomer incorporation ratio were determined through
137#super[1]H NMR on a Bruker Avance 500 at 500 MHz in CDCl#sub[3] (@fig:MEMAGMANMR - @fig:GMAMEMA7030).@izunobi2011 The ratio of monomers was
138determined by integration of #super[1]H spectral resonances of the PEGMA/MEMA
139methoxy protons and the methanetriyl proton of the GMA glycidyl ring,
140normalized to the aromatic proton peak at the para position of the CPA
141phenyl ring, assuming there is one Z group@keddie2012 on every polymer
142chain.
143
144#figure(image("Images/C2S3.png", width: 100.0%),
145 placement: bottom,
146 caption: [
147 #super[1]H NMR spectra of poly(GMA_-co-_MEMA) targeting 50 DP and 1:1
148 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
149 ]
150)
151<fig:MEMAGMANMR>
152
153#figure(image("Images/C2S4.png", width: 100.0%),
154 placement: bottom,
155 caption: [
156 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA500) targeting 50 DP and 1:1
157 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
158 ]
159)
160<fig:GMAPEGMA500NMR>
161
162#figure(image("Images/C2S5.png", width: 100.0%),
163 placement: bottom,
164 caption: [
165 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA950) targeting 50 DP and 1:1
166 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
167 ]
168)
169<fig:GMAPEGMA950NMR>
170
171#figure(image("Images/C2S6.png", width: 100.0%),
172 placement: bottom,
173 caption: [
174 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA950) targeting 50 DP and 60:40
175 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
176 ]
177)
178<fig:GMAPEGMA9506040>
179
180#figure(image("Images/C2S7.png", width: 100.0%),
181 placement: bottom,
182 caption: [
183 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA950) targeting 50 DP and 70:30
184 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
185 ]
186)
187<fig:GMAPEGMA9507030>
188
189#figure(image("Images/C2S8.png", width: 100.0%),
190 placement: bottom,
191 caption: [
192 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA500) targeting 50 DP and 60:40
193 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
194 ]
195)
196<fig:GMAPEGMA5006040>
197
198#figure(image("Images/C2S9.png", width: 100.0%),
199 placement: bottom,
200 caption: [
201 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA500) targeting 50 DP and 70:30
202 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
203 ]
204)
205<fig:GMAPEGMA5007030>
206
207#figure(image("Images/C2S10.png", width: 100.0%),
208 placement: bottom,
209 caption: [
210 #super[1]H NMR spectra of poly(GMA_-co-_PEGMA500) targeting 50 DP and 30:70
211 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
212 ]
213)
214<fig:GMAPEGMA5003070>
215
216#figure(image("Images/C2S11.png", width: 100.0%),
217 placement: bottom,
218 caption: [
219 #super[1]H NMR spectra of poly(GMA_-co-_MEMA) targeting 50 DP and 60:40
220 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
221 ]
222)
223<fig:GMAMEMA6040>
224
225#figure(image("Images/C2S12.png", width: 100.0%),
226 placement: bottom,
227 caption: [
228 #super[1]H NMR spectra of poly(GMA_-co-_MEMA) targeting 50 DP and 70:30
229 comonomer ratio. Spectra recorded at 500 MHz in CDCl#sub[3].
230 ]
231)
232<fig:GMAMEMA7030>
233
234=== Copolymer solution preparation
235<copolymer-solution-preparation>
236Polymer solutions were initially prepared to be 50 wt% polymer. For
237example, 0.3 g of polymer was dissolved in 0.3 g of solvent, and
238crosslinker was added such that the nucleophilic functional group was
239equimolar with the total epoxide concentration. To control for the
240concentration of crosslinking points in solution, polymers were
241subsequently formulated to be 1 M of epoxide in solution. For copolymers
242containing PEGMA2000, solutions were formulated in MeCN at 0.5 M of
243epoxide functional units due to the large pendant chains dominating the
244overall mass of the sample and crosslinked with EDT catalyzed by LiOH.
245Each sample was vortexed for 5 sec to ensure complete mixing before
246proceeding with rheometry or sonication.
247
248For all experiments crosslinked with amines, reactions were conducted in
249a solvent system of 1:1 BuOH:DMF. Alcohols are known to catalyze the
250reaction between amines and epoxides through the formation of a
251trimolecular complex.@ehlers2007 Thiol-crosslinked reactions were
252conducted in MeCN with 10 µL of 2 M LiOH as a catalyst, necessary to
253deprotonate the thiols in order to perform a nucleophilic attack on the
254epoxide ring.@gadwal2015
255
256=== Parallel plate rheology
257<parallel-plate-rheology>
258Gelation times and storage moduli ($G'$), and $t a n delta$ of polymer
259solutions/gels were determined on a Kinexus Pro parallel plate rheometer
260(Netzsch, Selb, Bayern, Germany). Measurements were run on a 20 mm plate
261with a 1 mm gap at 1% strain and 1 -- 100 rad s#super[-1] frequency
262sweep. Each frequency sweep lasted approximately 5 min, and the entire
263measurement lasted approximately 15 hr. The gel point was defined using
264the Winter-Chambon criterion, for which the time of gelation is defined
265as the point at which $t a n delta$ becomes frequency independent at
266small frequencies.@winter1986@chambon1985@chambon1987 For samples with
267very high modulus, the elastic modulus was determined using compressive
268rheology by taking the slope of the stress strain curve of cured gels
269with a 4 mm diameter. Rheological experiments were analyzed using IRIS
270Rheo-Hub (IRIS Development, Amherst, MA).@poh2022
271
272=== Sonication-induced gelation of shielded polymers
273<sonication-induced-gelation-of-shielded-polymers>
274Polymer solutions were sonicated using a QSonica Q500 with a microtip
275attachment. The microtip QSonica probe was immersed in a polymer
276solution in MeCN. Water was flowed across the outer surface of the tube
277using a custom-made jacketed beaker to control bulk temperature
278(University of Massachusetts Amherst Scientific Glassblowing Laboratory,
279Amherst, MA). Temperature was monitored with an IRT205 IR thermometer
280(General Tools, Secaucus, NJ) and confirmed with a mercury thermometer.
281This cooling setup was not sufficient to control temperature after 2 min
282and 40 s of sonication. Samples were sonicated at 10% amplitude and 20
283kHz for 5 sec at a time, with 10 sec breaks in between pulses to avoid
284probe overheating. Gelation was determined by the point at which the
285power output would drop to $tilde.op$0 W and noise from vibrations would
286cease when the polymer had formed a solid gel. Samples were then
287immediately moved to the adjacent needle induced cavitation (NIC) setup
288to determine the elastic modulus immediately post sonication.
289
290=== Differential scanning calorimetry
291<differential-scanning-calorimetry>
292Differential scanning calorimetry (DSC, Q200, TA Instruments) was used
293for crystallization characterization. A sample of (3-5 mg) was sealed in
294a standard aluminum hermetic pan using TZERO press (TA Instruments)
295before being added to the calorimeter with an identical empty reference
296pan. The equipment was lowered to -90 °C and heated to 100 °C at a rate
297of 5 °C/min to remove the thermal history of the sample. The equipment
298was then lowered to -90 °C again and heated to 100 °C at the same rate,
299where enthalpy of melting (\$\\Delta H\\textsubscript{m}\$) was obtained
300from the area of the melting curve divided by the sample
301weight.@kong2002 Thermogravimetric analysis (TGA, Q50, TA Instruments)
302was used to determine the degradation of the samples before running DSC
303to meet the criteria of a maximum 1.5 wt% loss.
304
305=== Needle induced cavitation
306<needle-induced-cavitation>
307Characterization of elastic modulus of sonicated gels was done with
308needle induced cavitation (NIC) using a custom-made setup with water as
309the fluid, pressurized with a NE 1000 syringe pump (New Era,
310Farmingdale, NY), contained in a 6 mL disposable syringe with a 27-gauge
311stainless steel disposable needle, microstand, and Px409-015 GUSBH
312pressure gauge (Omega, Norwalk, CT). Data collected from NIC was
313recorded on a Surface Mini using a custom LabView program to interface
314with the pressure sensor and record the pressure values (Crosby Lab,
315University of Massachusetts Amherst, Amherst, MA). When calculating the
316elastic modulus of gels, the effects of surface tension were ignored and
317values were computed using Equation 1.@dougan2022@barney2020 Each NIC
318experiment lasted on average from 30-90 sec. $ E = frac(6 P_c, 5) $
319
320== Results and discussion
321<results-and-discussion>
322=== Gelation kinetics of polymers under static conditions
323<gelation-kinetics-of-polymers-under-static-conditions>
324My goal was to create a polymer network that was shelf-stable and would
325gel in response to force. First, I created a suite of polymers with
326varying crosslinker to comonomer ratios. Shielded and control copolymers
327were synthesized using RAFT polymerization of PEGMA (molecular shielder,
328grafting-through process@li2021) or MEMA (control) with GMA monomers.
329Poly(GMA-co-PEGMA) and poly(GMA_-co-_MEMA) were synthesized with varying
330monomer ratios (30:70 GMA:PEGMA/MEMA to 70:30 GMA:PEGMA/MEMA) and shield
331lengths (1, $tilde.op$10, and $tilde.op$20 PEG repeats for MEMA,
332PEGMA500, and PEGMA950, respectively) to determine their effect on
333gelation. Additionally, DP for each composition was varied to determine
334the effect of polymer length on force sensitivity.
335
336When developing these materials, I imagined a polymer system that would
337be easily spreadable onto a substrate as a liquid that would then
338transition to a solid state after the introduction of mechanical
339stimuli. The final solid material should be bonded together permanently
340with covalent crosslinks. To achieve this goal, I selected the monomer
341GMA for its robust epoxide reactive group. Epoxides are known to undergo
342a ring-opening reaction in the presence of nucleophiles like amines and
343thiols. To introduce mechano-sensitivity, I sought to copolymerize my
344epoxide functional monomers with monomers functionalized with groups
345that could provide steric hindrance. Towards this goal, GMA was
346co-polymerized with PEGMA of varied molecular weights from 140 to 950
347g/mol that I hypothesized could provide a steric hindrance to
348crosslinking _via_ their ether side-chains.
349
350Synthesis of this suite of polymers proceeded as expected, with final
351DPs and incorporation ratios closely matching the targeted DP and feed
352ratio when conducted in dioxane (@shieldedpolymerstab). Successful
353incorporation and molar ratio of constituent monomers was confirmed
354using #super[1]H NMR spectroscopy (@fig:MEMAGMANMR - @fig:GMAMEMA7030). DP and incorporation ratios
355of poly(GMA_-co-_PEGMA) samples were less consistent compared to their
356MEMA counterparts, attributed to the inherent dispersity of PEGMA
357macromonomers skewing the actual molar amount added to reactions. After
358successfully synthesizing the desired copolymers, I moved on to assess
359their gelation kinetics.
360
361
362#figure(
363 placement: auto,
364 align(center)[#table(
365 columns: 5,
366 align: (center,right,right,right,right,right,right,),
367 table.header([Name], [Target DP], [Feed ratio], [Actual DP], [Actual
368 ratio],),
369 table.hline(),
370 [50:50 GMA:MEMA], [50], [1:1], [73], [55:45],
371 [50:50 GMA:PEGMA500], [50], [1:1], [122], [51:49],
372 [50:50 GMA:PEGMA950], [50], [1:1], [91], [56:44],
373 [60:40 GMA:PEGMA950], [50], [60:40], [102], [62:38],
374 [70:30 GMA:PEGMA950], [50], [70:30], [87], [72:28],
375 [30:70 GMA:PEGMA500], [50], [30:70], [76], [30:70],
376 [60:40 GMA:PEGMA950], [50], [60:40], [119], [60:40],
377 [70:30 GMA:PEGMA500], [50], [70:30], [95], [68:32],
378 [60:40 GMA:MEMA], [50], [60:40], [134], [60:40],
379 [70:30 GMA:MEMA], [50], [70:30], [140], [70:30],
380 [50:50 GMA:PEGMA950 25DP], [25], [1:1], [34], [1:1],
381 [50:50 GMA:PEGMA950 50DP], [50], [1:1], [61], [54:46],
382 [50:50 GMA:PEGMA950 100DP], [100], [1:1], [93], [1:1],
383 [50:50 GMA:PEGMA950 150DP], [150], [1:1], [130], [52:48],
384 [50:50 GMA:PEGMA950 200DP], [200], [1:1], [191], [57:43],
385 )]
386 , caption: [Polymers used in each experiment, their target DP,
387 comonomer feed ratio, actual DP, and actual comonomer ratio as
388 determined by #super[1]H NMR.]
389 , kind: table
390 )
391<shieldedpolymerstab>
392For the crosslinkers, I chose EDT due to its non-volatile nature and
393reasonable stability in air, and EDA as it is commonly used to cure
394epoxy resins. Amines and thiols were chosen as two candidates both
395because they are frequently used in commercial epoxy formulations and to
396compare the effects of different reaction kinetics on the shielded
397copolymer system. I sought to determine a molecular weight of shielding
398groups that would facilitate delayed crosslinking of the epoxide groups
399in the presence of a bifunctional nucleophile without preventing it
400entirely. In my experiments, I tested a range of effects including
401varying the DP of grafted chains from 1 to 20, varying the DP of the
402polymer backbone from 25 to 670, adjusting nucleophilic attack kinetics,
403and varying the ratio of comonomers from 30 to 70% GMA concentration.
404The monomers used to form the copolymers and the different crosslinkers
405in these experiments are represented in @fig:shieldinglength a.
406
407#figure(image("Images/C2F1.png", width: 100.0%),
408 placement: auto,
409 caption: [
410 Large molecular shields inhibit or delay crosslinking. (a)
411 Illustrations of polymer components used throughout the paper. (b)
412 Effect of shielding group functionality on storage modulus ($G'$) over
413 time with amine crosslinks at constant 50 wt % polymer, reacting
414 with EDA. Inset depicts high density poly(GMA_-co-_MEMA) with many
415 epoxy groups. (c) Effect of shielding group functionality on storage
416 modulus over time with amine crosslinks at constant 1 M
417 concentration epoxy, reacting with EDA. Inset depicts low density
418 poly(GMA_-co-_MEMA) with a fixed amount of epoxy groups. (d) Effect of
419 shielding group functionality on storage modulus over time with
420 thiol crosslinks at constant 1 M concentration epoxy, reacting with
421 EDT. Inset depicts poly(GMA_-co-_PEGMA950) with a fixed amount of
422 epoxy groups and large shielding groups preventing crosslinking. For
423 all experiments, a 1:1 ratio of GMA:MEMA, PEGMA500, or PEGMA950 was
424 used. Error bars show the standard deviation of $G'$ at each timepoint
425 (n = 3). For all conditions, including the enhanced kinetics
426 provided by the thiol-epoxy reaction, a latency period before
427 gelation at static conditions is present.
428 ]
429)
430<fig:shieldinglength>
431
432First, the effect of pendent shield size on crosslinking was assessed at
433constant weight percent and static conditions (@fig:shieldinglength b). When solutions are formulated at 50 wt% of
434polymer with EDA, poly(GMA_-co-_MEMA) crosslinks very quickly (1 h) and
435reaches a final $G'$ on the order of 106 Pa. Conversely,
436poly(GMA_-co-_PEGMA500) crosslinks more slowly (8 h) and reaches a final
437$G'$ on the order of 104 Pa, and poly(GMA_-co-_PEGMA950) shows no change
438in modulus indicating no crosslinking occurred. At constant 50 wt% of
439polymer in solution, the concentration of epoxide for unshielded samples
440(MEMA) is very high compared to the shielded polymers (PEGMA). At this
441fixed concentration, the overall mass for the shielded polymer solutions
442is dominated by the presence of ether in the PEGMA side chains, skewing
443the sample in favor of unreactive ether and decreasing the number of
444possible crosslinks. The lack of increase in modulus with PEGMA950 may
445be due to this ether dominance preventing the formation of a
446volume-spanning network. Additionally, the relatively large mass of the
447ether side-chains decreases the amount of reactive epoxy in solution.
448
449To control for the effect of variable epoxide concentration, samples
450were next formulated at a constant epoxide molar concentration (@fig:shieldinglength c). Epoxide concentration was set to 1 M, resulting
451in variable weight percent polymer in solution: control polymer samples
452with low (25%) and shielded samples with high (61%) weight percent. At
45325 wt%, poly(GMA_-co-_MEMA) crosslinks more slowly (2 h) than at 50 wt%
454and reaches a lower final $G'$ on the order of 105 Pa. For
455poly(GMA_-co-_PEGMA950), wt% changes from 50 to 61 and expectedly shows
456only a small increase in $G'$ of 35 Pa. For poly(GMA_-co-_PEGMA500
457samples, 1 M epoxide concentration is equal to 50 wt% of polymer. Trends
458in the effect of shielding groups are the same at constant wt% polymer
459or mol% epoxides: as the shielding group MW increases, the time to
460gelation and the final modulus both decrease.
461
462Finally, the effect of more reactive nucleophiles on crosslinking were
463investigated by replacing EDA with EDT and keeping the mol% epoxide
464constant (@fig:shieldinglength d). Thiols are known to be stronger
465nucleophiles than primary amines, and the ring opening reaction between
466thiols and epoxides proceeds orders of magnitude faster than between
467amines and epoxides.@t.nguyen2013 At a constant 1 M epoxide
468concentration, poly(GMA_-co-_MEMA) with EDT crosslinked more rapidly (30
469min) than the amine condition and attained a similar final $G'$.
470Poly(GMA_-co-_PEGMA500) samples crosslinked rapidly (42 min) with EDT, but
471more slowly than the MEMA copolymer and attained a final modulus on the
472order of 104 Pa. Poly(GMA_-co-_PEGMA950) samples still did not show any
473signs of gelation, increasing only to a final modulus of 10 Pa. Even
474with faster reaction kinetics, the PEGMA950 shielding groups suppress
475gelation.
476
477For permanently crosslinked polymer networks, the equilibrium modulus of
478the cured material can be predicted by Flory's theory of rubber
479elasticity@flory1941@flory1953 and is proportional to the number of
480elastically effective chains in the network.@ferry1980@kulicke1989 As
481the number of elastically effective chains increases, so does the
482equilibrium modulus; therefore, a low equilibrium modulus implies the
483presence of unreacted crosslinks. With the same number of crosslinks
484possible in MEMA, PEGMA500, and PEGMA950 samples, and taking the
485equilibrium modulus of the MEMA polymer in @fig:shieldinglength c,
486PEGMA500 and PEGMA950 can be inferred to be have a lower crosslinking
487desntiy due to the protective effects of the polyether chains. This led
488us to believe that 950 g/mol shielding groups are most effective at
489creating a steric barrier to reaction, preventing crosslinking between
490adjacent polymers and resulting in lower final $G'$ values.
491
492=== Controlling gel time through shield graft density
493<controlling-gel-time-through-shield-graft-density>
494We next aimed to determine the minimum molar ratio of shielding groups
495necessary to prevent spontaneous crosslinking by varying the ratio of
496GMA:PEGMA (@fig:shieldingratio a). I expected that high contents
497of shielding monomer would entirely inhibit gelation over the
498measurement time, eventually prohibiting crosslinking even under force.
499To assess the minimum molar ratio necessary for preventing gelation
500without applied mechanical stimulus, the mole percent of PEGMA950
501($tilde.op$20 repeat units) and PEGMA500 ($tilde.op$10 repeat units)
502shielding monomers within each polymer chain was varied from 30 to 50
503mol%. Variations in mole percent of MEMA copolymers was assessed as a
504negative control. The total concentration of epoxides in solution
505remained constant at 1 M.
506
507#figure(image("Images/C2F2.png", width: 100.0%),
508 placement: auto,
509 caption: [
510 Ratio of pendent shields to reactive groups controls gelation time.
511 (a) Illustrations of polymers at different GMA:PEGMA molar ratios,
512 showing the change in backbone flexibility and exposed reactive
513 sites. b-e. Storage modulus evolution over time for: (b-c) varying
514 mole percentage of PEGMA950 with a diamine (b) or dithiol (c)
515 crosslinker; (d) varying mole percentage of PEGMA500 and (e) MEMA
516 with a diamine crosslinker. Arrows represent trends in shielding
517 resulting from increased ratio of shielding monomer.
518 ]
519)
520<fig:shieldingratio>
521
522In the presence of EDA or EDT with shielding group concentrations at mol
52350% (PEGMA950), a negligible increase in $G'$ was seen; at 40%, a very
524slow increase in $G'$ with a final value on the order of 103 Pa was
525demonstrated; and at 30%, a rapid increase in $G'$ with a final $G'$ of
526104 Pa (@fig:shieldingratio b-c). At higher shielding monomer
527percentages, gelation was entirely inhibited over the measurement time,
528even with the quick crosslinking EDT. In both the thiol and amine cases,
529the trend toward decreasing gel time with increasing PEGMA950 content is
530the same.
531
532Next, polymers with PEGMA500 shielding units ($tilde.op$10 repeat units)
533were varied from 30 to 70 mol% shielding monomer content while keeping
534the total epoxide group concentration in solution constant at 1 M
535(@fig:shieldingratio d) with EDA. When the shielding group
536concentration was 30 and 40 mol%, the material crosslinks rapidly and
537reaches final $G'$ values on the order of 105 Pa. At 50% concentration
538of shielding groups, the material reaches a lower final modulus on the
539order of 104 Pa. At the maximum tested 70% molar ratio of shielding
540group to reactive group, the shielded polymers still form a gel, but do
541not attain an equilibrium modulus during the experimental timeframe. The
542PEGMA500 shielding groups do not provide a sufficient steric barrier to
543reaction but do provide some hinderance to reaction evidenced by the
544decreased final modulus values compared to control samples.
545
546Finally, polymers with one repeat unit pendent chains (MEMA) were varied
547between 30 and 50 mol% control monomer and reacted in the presence of
548EDA. Increasing the control monomer ratio from 30 to 50% slightly
549decreased to rate at which the material crosslinked and the final
550modulus, from 105 Pa at 30 and 40 mol% control monomer to just above 104
551Pa at 50 mol% control monomer (@fig:shieldingratio e). As
552expected, the small size of the MEMA comonomer did not contribute
553significantly to suppressing the crosslinking kinetics of the
554crosslinking polymers.
555
556At low ratios of shielding monomer to reactive monomer, there are
557statistically likely to be more stretches of reactive monomer with no
558steric effects to prevent them from crosslinking, as well as increased
559backbone flexibility. At high ratios of shielding monomer to reactive
560monomer, there are far fewer reactive monomer sequences as well as a
561straighter backbone due to pendent chains preventing backbone flexing.
562In summary, only the compositions achieved this with a high degree of
563shielding. Gelation was completely inhibited at a 1:1 ratio of reactive
564to shielding groups. This composition was selected as the most promising
565candidate for force-activated gelation.
566
567=== Force-induced gelation of shielded polymers
568<force-induced-gelation-of-shielded-polymers>
569We hypothesized sonication would be a facile method to mechanically
570induce gelation of shielded polymer. Sonication can achieve enormous
571strain rates approaching 10#super[8] s#super[-1].@hennrich2007 This
572enormous strain rate arises from cavitations introduced during
573ultrasonic irradiation, nearly instantaneously creating and destroying
574microscopic bubbles that in turn create pressure gradients able to apply
575force through fast solvent flows to polymers of sufficient size. The
576force accumulated along the polymer backbone result in overstretched
577regions, which is what is generally accepted to drive conventional
578mechanochemical reactions.@oneill2023
579
580#figure(image("Images/C2F3.png", width: 100.0%),
581 placement: auto,
582 caption: [
583 Sonication induces shielded polymer crosslinking. (a) Gel time of
584 poly(GMA_-co-_PEGMA950) under static and sonicated conditions at
585 varying DP with 1:1 molar ratio. Samples at 25 and 50 DP did not
586 form a gel. Insets show a liquid polymer solution during a bubble
587 test and a polymer cured through sonication, still attached to the
588 sonicator probe. (b) Elastic modulus of poly(GMA_-co-_PEGMA950) cured
589 with sonication as measured _via_ NIC. Samples were crosslinked with a
590 1:1 molar ratio of thiol to epoxy and at a DP of 100, 150, or 200
591 and measured 60 s post sonication and after two weeks.
592 ]
593)
594<fig:sonication>
595
596Crosslinking of shielded polymers induced #emph[via] sonication was
597assessed at DP of 25 to 200 monomer units per chain (@fig:sonication a). Each polymer sample was prepared at 1 M epoxide group
598concentration and reacted with EDT catalyzed by LiOH. Utilizing an
599ultrasonic probe immersed in polymer solutions, samples were subjected
600to ultrasonic waves for 5 s at a time, with 10 s of pause in between to
601prevent probe overheating. All conditions have delayed gelation at
602static conditions, allowing for the characterization of faster
603crosslinking with induced strain. At DP equal or greater to 100, samples
604gelled within 60 s of sonication time. At 100 DP, I observed a two
605order of magnitude decrease in gelation time when comparing unperturbed
606samples with sonicated samples. Samples of DP 150 and 200 gelled more
607rapidly, within 30 and 20 seconds of sonication time, respectively.
608Poly(GMA_-co-_PEGMA950) of lower DP (25 and 50) did not show any strain
609responsiveness, and the solution boiled before any gelation or viscosity
610change was observed due to the heat generated by the ultrasonic probe,
611reaching a temperature of 56 °C measured through an IR thermometer, at
612which point the solution began to boil while sonication was being
613applied. Counterintuitively, the heat generated by sonication is
614counterproductive to gelation of this system, possibly due to changes in
615the conformation of PEGMA shielding groups at higher temperatures
616(@fig:shieldedtemp). It is well understood that PEGMA copolymers
617have a lower critical solution temperature in water that is dependent on
618the polyether length and the ionic strength of the environment,@lutz2006
619but it is not clear that this behavior extends into aprotic organic
620solvents. Gelation time under static conditions decreased as a function
621of DP like sonicated samples but showed a leveling off after 150 DP
622unlike the sonicated samples. This decrease in gel time is likely due to
623the longer backbone lengths of the polymers beginning closer to the
624percolation threshold for gelation, resulting in fewer epoxide-thiol
625reactions needing to take place to form a volume spanning elastic path
626and a shorter time to the critical gel.@daoud2000@winter2016
627
628#figure(image("Images/C2S1.png", width: 100.0%),
629 placement: auto,
630 caption: [
631 Evolution of $G'$ for poly(GMA_-co-_PEGMA950) at a 1:1 molar ratio of
632 comonomers and 25 DP during parallel plate rheology. Frequency
633 sweeps were run from 1 to 100 rad/s over 17.5 hrs using a 20 mm top
634 plate. Data plotted at 1 Hz and 1% strain. At 25 °C the sample
635 increases in modulus rapidly after a 2.5 hr latency period. At 40 °C
636 the same shows a small uptick in modulus after 12.5 hrs and never
637 fully gels during the measurement period.
638 ]
639)
640<fig:shieldedtemp>
641
642It has been shown that polymers of sufficient molecular weight are
643sensitive to shear forces. The large size of polymers results in
644restriction of bond angle conformers available due to chain and bond
645torsional strain, meaning polymers can accumulate force along their
646backbone as entropic potential
647energy.@wang2013@hermes2011@shi2006@cui2009 High molecular weight
648polymers undergo chain scission in response to strong shear forces
649generating two distinct carbon-centered radicals.@caruso2009@beyer2005
650These sufficiently strong shear forces result in overstreched segments
651of polymer adjacent to the chain center, generating a tensile force that
652drives mechanochemical reactions.@oneill2023 The chain scission rate
653increases with molecular weight.@madras2000 This molecular weight
654dependence is more accurately described as a polymer length
655dependence.@may2016 It follows that shielded poly(GMA_-co-_PEGMA950) of
656sufficient DP is more easily influenced by shear forces in solution if
657the chain length is long enough, surpassing at least 100 units in
658length. The increased DP of the polymer also increases the viscosity of
659the sample. Prior literature has shown that highly viscous media
660decreases the effectiveness of ultrasonic micromixing,@monnier1999
661making it less likely that the dependence of gel time on DP is a result
662of mixing phenomena. This study does not elucidate the mechanism for
663this system's strain sensitivity. It is not clear what aspect of
664crosslinking is sped up by the application of ultrasound, the addition
665of EDT to polymer or the addition of polymer+EDT to another polymer.
666Future studies using mono-thiols functionalized with UV tags would shed
667light on the precise molecular mechanism of strain-sensitive
668crosslinking.
669
670Cavitation rheology was used to assess post-gelation elastic moduli of
671gels formed _via_ sonication (@fig:sonication b). NIC has previously
672been shown to be effective at extracting elastic modulus information
673from soft materials.@dougan2022 Sonicated samples were measured to have
674an elastic modulus near 1 kPa for samples starting at 100 DP, and 20 kPa
675for samples between 150 and 200 DP as measured by NIC. After a week of
676resting in a sealed tube to allow for residual epoxides to be consumed
677by thiols, the modulus of each sample increased to an average of 20 kPa
678for samples starting at 100 DP and 60 kPa for samples starting at 150 to
679200 DP. The final modulus for 150 and 200 DP polymers had a wide range,
680varying from 30 to 170 kPa. This variance is likely error from
681cavitation rheology, which tends to have higher variance for samples
682with higher elastic moduli.@zimberlin2007@barney2019 The modulus derived
683from NIC shows polymers shielded with PEGMA950 cure into relatively weak
684materials.
685
686=== Ultrahard materials from shielded copolymers
687<ultrahard-materials-from-shielded-copolymers>
688Conventional epoxy resins and composites can attain $G'$ values
689approaching and surpassing 10#super[9] Pa.@baral2008@maka2015 Choosing
690this value as a benchmark for comparison, I formulated
691poly(GMA_-co-_PEGMA2000) copolymers at a 1:1 monomer ratio and 670 DP. The
692extremely long shielding group and long DP were chosen to provide a
693material that had both maximum latency and sensitivity to ultrasound.
694After sonicating these samples and leaving them to cure for 48 hr, the
695polymer crosslinked into an opaque white solid. Samples were prepared as
6965x4 mm cylinders, and their moduli were assessed on a rheometer via
697compression with a 4 mm diameter plate. An elastic modulus value of 62
698MPa was extracted from the resultant stress-strain curve (@fig:ultrahardshield a), approaching that of conventional epoxy
699materials. Immersing gels of this copolymer into acetone and ethanol
700showed no visible change in the material, but in MeCN, DCM, and water
701the gels crumbled into insoluble chunks (@fig:ultrahardshield b),
702leading me to conclude that the material's strength comes from a
703combination of epoxide-thiol covalent crosslinks and PEG side chain
704crystallization. It is well known that graft copolymers with
705crystallizable side chains will form crystal
706domains.@takeshita2010@inomata2005 Using DSC I was able to measure a
707melting temperature for a cured GMA:PEGMA2000 sample. confirming the
708material is partially crystallized (@fig:dsc). Using a steric
709shielding approach, I created an ultrahard material through an
710unexpected combination of crystallinity and covalent bonding.
711
712#figure(image("Images/C2F4.png", width: 100.0%),
713 placement: auto,
714 caption: [
715 Shielded copolymers create ultrahard and durable materials. (a)
716 Compression modulus of a fully cured poly(GMA_-co-_PEGMA2000) with 1:1
717 molar ratio of monomers. Elastic modulus is calculated by taking the
718 slope during the linear portion of the stress-strain curve. Red line
719 shows the linear best fit through four points. (b) Fully cured
720 poly(GMA_-co-_PEGMA2000) gels immersed into acetone, ethanol, water,
721 acetonitrile, and dichloromethane.
722 ]
723)
724<fig:ultrahardshield>
725
726#figure(image("Images/C2S2.png", width: 100.0%),
727 placement: auto,
728 caption: [
729 Differential scanning calorimetry thermogram of 1:1 GMA:PEGMA2000
730 crosslinked with EDT with all acetonitrile solvent evaporated off.
731 $Δ$H#sub[m] of the sample was calculated to be 97.9 J/g with T#sub[m] at 49.29 °C.
732 ]
733)
734<fig:dsc>
735
736== Conclusion
737<conclusion>
738We synthesized novel strain-sensitive shielded polymers containing both
739reactive epoxides and molecular shields. These shielding PEG chains
740provide a steric barrier to an otherwise powerful and efficient
741crosslinking reaction between amines or thiols and epoxides. This
742approach to creating strain sensitive materials provides a facile route
743to creating strain responsive coatings and adhesives, using well-known
744and commercially available monomers. Through this I demonstrated, for
745the first time, a liquid-to-solid transition accelerated under force
746using shielded reactive polymers. I showed that force stimulated
747gelation could be achieved with ultrasound. I further showed that
748steric shielding can create ultrahard materials. Suppressed gelation
749without force, combined with ultrasound sensitivity, make this polymer
750an ideal candidate for an adhesive in a heat or light sensitive
751application.
752
753#emph[The work in this chapter represents a collaboration with Jichao
754Song and Professor Jessica Schiffman from the Chemical Engineering
755Department at University of Massachusetts Amherst. DSC measurements in
756@fig:dsc were conducted and data analyzed by Jichao Song. NIC
757data was collected and analyzed by Hsu Shwe Yee Naing.]